有机/无机叠层高阻隔膜性能研究

Study on Properties of Organic/Inorganic Laminated High Barrier Films

  • 摘要: 柔性电子封装用阻隔膜需具备水氧高阻隔性、光学高透明性,膜层结合牢固等特性。采用有机/无机叠层技术开发高阻隔膜,通过PECVD制备无机SiOxCyHz膜层,真空蒸发制备丙烯酸酯有机膜层。对有机膜层、无机膜层及叠层的膜厚、膜层表面形貌、光谱进行测试,同时对阻隔膜层的阻隔性展开测试,并针对叠层应力性能进行研究。所制备的结构为“PET/无机层/有机层/无机层”的叠层膜透水率达到0.03 g/(m2·d),透光率89.2%,得到高透光率、高阻隔性柔性薄膜材料。并分别测试了叠层结构中有机膜层、无机膜层的应力,通过有机层/无机层厚度匹配,抑制单层薄膜的高应力,制备了应力耦合的叠层阻隔膜。

     

    Abstract: The flexible electronic barrier film is of great significance in various applications and thus needs to possess several crucial characteristics. Specifically, it must have an extremely high water and oxygen barrier property to effectively prevent the penetration of moisture and oxygen. At the same time, it is necessary to have a high level of optical transparency to ensure clear visibility and transmission of light. Additionally, firm bonding of the film layer is indispensable to guarantee the stability and durability of the entire structure. A highly efficient barrier film was meticulously developed by leveraging an organic/inorganic layered technology. This involved depositing an inorganic SiOxCyHz film layer by means of Plasma Enhanced Chemical Vapor Deposition (PECVD), which enabled precise control of the film's composition and structure. Simultaneously, an acrylic organic film layer was evaporated by vacuum evaporation, ensuring uniform and controlled deposition. Extensive tests were conducted on the surface morphology and spectrum of the film layer to obtain detailed and accurate data. Moreover, the barrier properties of the film layer were thoroughly examined to evaluate its performance in preventing the passage of substances. The stress performance of the stacked film layer was also studied in depth. Through the careful preparation of the stacked film layer, remarkable results were achieved. The water permeability of the PET/inorganic layer/organic layer/inorganic layer structure reached an impressively low level of 0.03 g/(m2·d), while the light transmittance was an outstanding 89.2%. The stress of the organic film layer and the inorganic film layer within the stacked structure was separately measured and analyzed. By precisely matching the thickness of the organic layer and the inorganic layer, a stress-coupled stacked barrier film was successfully fabricated, offering enhanced functionality and reliability.

     

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