低温适应型球形钢支座减摩薄膜研究

Study on Anti-friction Film of Spherical Steel Bearing for Low Temperatue Environment with Low Friction Coefficient

  • 摘要: 为了满足某试验装备能够在极端环境(温度−163 ℃,承载150 kN)下可靠运行,其球形钢支座摩擦系数小于0.15的要求,对适用于液氮低温环境的球形钢支座减摩结构进行了研究。支座整体采用S03不锈钢,关键的球头轴承组件采用分体式设计。对摩擦副的两个部件分别采用类金刚石薄膜和MoS2薄膜减摩方案;样件级试验测试表明,该滑动摩擦副在液氮温区具有较高的可靠性和优良的摩擦特性,摩擦系数可低至0.098,摩擦疲劳次数可达2000次。

     

    Abstract: To meet the reliable operation of a certain type of testing equipment in extreme environments −163 ℃ and under high load 150 kN, the friction coefficient of a kind spherical steel support is required to be less than 0.15. The spherical steel bearing with a low friction coefficient which is suitable for liquid nitrogen temperature is developed, which is made of stainless steel S03, and the split type design of ball joint bearings can greatly improve its suitability. The upper plane of the spherical steel shaft head is stressed to ensure that it serves as the main load-bearing component, while the ball screw only serves as a connecting component. The two parts of the friction pair are respectively coated with diamond-like carbon film and MoS2 to reduce friction. Diamond like film of part is prepared by FLEXICOAT 850, and MoS2 film is prepared by TEER CF-800. The SEM image of the cross-sectional morphology of the diamond-like carbon film shows that the film has a smooth and dense cross-sectional structure without obvious defects, and the film exhibits columnar growth.The SEM image of the cross-sectional morphology of the molybdenum disulfide based film shows that the molybdenum MoS2 film is uniformly dense, which will be beneficial for improving the wear resistance of the component surface in atmospheric environments. Through the sample test, it has been found that the sliding friction pair has good reliability with the friction fatigue times exceeding 2 000 times and good friction characteristics with the friction coefficient as low as 0.098 under low temperature at liquid nitrogen .

     

/

返回文章
返回