MEMS热阴极电离真空计电路系统的开发

Development of Circuit System for MEMS Hot Ionization Gauge

  • 摘要: 热阴极电离真空计凭借其稳定可靠的性能以及优异的高真空探测能力,广泛应用于半导体、航空航天以及医药医疗等行业中。然而,传统的热阴极电离真空计至今仍存在体积大、难以并行加工与集成等瓶颈。针对上述问题,基于课题组之前加工的MEMS热阴极电离真空规,配套开发了一套以STM32单片机为控制核心的电路系统。该电路系统能通过反激电路为热阴极电离真空规的栅极施加210 V直流偏压,并调节恒流芯片的输出电流以调节阴极的加热功率从而获得稳定的发射电流,同时处理经过离子电流测量电路I-V转换的电压信号从而获得压力数值。该套电路系统搭配课题组开发的MEMS热阴极电离真空规,仪器整体尺寸仅为ϕ5.5 cm×7.6 cm,在小型化方面展现出优势,将来可被应用于体积受限的场景中进行真空测量。在真空测试环境中,该真空计的发射电流平均值为10.1 μA, RSD为0.51%;能够测量2.1×10−3 Pa至1.8×10−1 Pa的压力,线性度为3.58%。研究成果为开发实用化的宽量程MEMS热阴极电离真空计奠定了基础。

     

    Abstract: Depending on its stable and reliable performance and excellent high vacuum detection capability, hot cathode ionization vacuum gauge has been widely used in many industries such as semiconductors, aerospace, and medicine, playing a vital role in ensuring the accuracy of vacuum measurement. However, conventional hot cathode ionization vacuum gauge persistently suffers from critical engineering limitations, including excessive size and incompatibility with parallel microfabrication processes. To solve such problems, an innovative approach was presented. A circuit system was developed with STM32 microcontroller as the control core based on the MEMS hot cathode ionization vacuum gauge previously developed by the research group. The circuit system can apply a precisely regulated 210 V DC bias voltage to the grid of the hot cathode ionization vacuum sensor through a flyback circuit; Additionally, the single chip microcomputer can obtain stable electronic current by adjusting the output current of constant current chip to adjust the heating power of cathode. This is crucial for accurate ion current generation. Meanwhile, the voltage signal converted by the ion current measuring circuit I-V is processed to obtain the pressure value. The overall size of the instrument which combined with the circuit system and MEMS hot ionization vacuum sensor developed by the research group is only ϕ5.5 cm×7.6 cm, which showing advantages in miniaturization and representing an improvement in terms of compactness compared to traditional gauge. The small size of the vacuum gauge enables the instrument to be deployed in spatially constrained applications. In the vacuum test environment, the average emission current of the gauge is 10.1 μA, and its RSD is 0.51%; it can measure pressure from 2.1×10−3 Pa to 1.8×10−1 Pa , with a linearity of 3.58%. This research lays a foundation for developing practical wide range MEMS hot cathode ionization vacuum gauge.

     

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