大型液氢球罐预冷过程影响因素分析

Analysis of the Influencing Factors on the Precooling Process of Large Liquid Hydrogen Spherical Tank

  • 摘要: 针对球罐预冷过程中所面临的冷量消耗大、热应力风险高等问题,论文以2 000 m3液氢球罐为研究对象,建立三维数值模型,采用CFD方法对球罐预冷过程开展仿真研究,分析了预冷介质种类、喷淋环结构及出口位置等因素的影响,对比了两种喷淋环结构的预冷效果。研究结果表明:相较于液氢预冷时罐内所形成的对称流场,液氮预冷时形成的非对称流场能够加速壁面高温区域的冷却,抑制局部过热现象,壁面最大温差极值仅为液氢预冷的54.22%。喷淋环直径和喷嘴数量主要通过改变预冷介质分布和调节喷嘴间距来影响预冷过程,新型双层喷淋环结构通过空间分层设计,增大喷嘴间距,减少低温BOG间的相互干扰,从而提高预冷均匀性,其壁面最大温差相比单层喷淋环降低了13%。

     

    Abstract: Large liquid hydrogen spherical tanks need to be pre-cooled before they are put into service to avoid damage to the tank structure due to excessive thermal stresses caused by the sudden drop in the internal temperature of the tank. Aiming at the huge cold consumption and high risk of thermal stress in the pre-cooling process, this paper establishes a three-dimensional numerical model of a 2 000 m³ liquid hydrogen spherical tank as the object of study and adopts the CFD method to simulate the pre-cooling process of the spherical tank. The influence of precooling medium type, spray ring structure and outlet position on the precooling process of the spherical tank is analyzed. Based on the study of the spray structure, a new type of double-layer spray ring structure is proposed, compared with the single-layer spray ring structure, and the difference in the pre-cooling effect of the two spray ring structures is analyzed. The results show that compared with the symmetric flow field formed in the liquid hydrogen pre-cooling, the asymmetric flow field formed in the liquid nitrogen pre-cooling can accelerate the cooling of the high temperature region of the wall and inhibit the occurrence of localized overheating phenomenon, and the extreme value of the maximum temperature difference of the wall surface in the liquid nitrogen pre-cooling is only 54.22% of that in the liquid hydrogen pre-cooling. The diameter of the shower ring and the number of nozzles mainly affect the pre-cooling process by changing the distribution of pre-cooling medium and adjusting the nozzle spacing. The new double-layer shower ring structure improves the pre-cooling uniformity by increasing the nozzle spacing through the spatial layering design and reducing the mutual interference between the low-temperature BOGs. The maximum temperature difference at the wall surface during pre-cooling of the new shower ring is reduced by 13% compared with that of the single-layer shower ring.

     

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