液氢贮箱增压过程能量分配与增压特性仿真研究

Simulation of Energy Distribution and Pressurization Performance During the Pressurization Process of Liquid Hydrogen Tank

  • 摘要: 低温火箭推进剂贮箱增压输送过程中,高速增压气体可能冲击液面,导致推进剂过量损失与增压失效问题。论文构建了液氢贮箱高液体充注率下的气体增压三维数值模型,研究了增压气流冲击下液面破碎和液体飞溅现象及其对增压效果的影响。采用三维壳传导模型代替固体壁面全结构模型,描述流固间耦合换热,对比分析了增压气体通过水平出口、半球形出口、垂直出口等不同消能器结构后气流冲击强度与增压性能。结果表明,垂直出口消能器注入高速气流直接冲击液面,发生液体飞溅及液相-气壁间歇接触现象,导致液体推进剂损失加剧。液相飞溅引起气液换热增强及气枕温度下降,造成贮箱压力下降与增压失效。增压效果的能量构成中,输入能量仅有18%~41%用于气枕增压,其余能量产生液相温升;对于冷气体增压方案,输入贮箱的能量由两部分构成,包括增压气体携带能量以及气枕-壁面换热;壁面向气枕的热量传递有利于提升增压性能,在输入能量中占比达9%~28%。

     

    Abstract: During the pressurized discharge process of propellant tanks in cryogenic rockets, the effects of high-speed pressurized gas on the liquid surface have the potential to result in issues of significant propellant loss and pressurization failure. To investigate the mechanisms of liquid surface breakage and liquid splashing by such gas flow attack, this study developed a three-dimensional simulation model of pressurized gas injection into a liquid hydrogen tank under high-filling-ratio conditions. The shell conduction model was utilized as a replacement solution for solid wall meshes to effectively describe the fluid-solid heat transfer. The present study primarily compares and analyzes the attack intensity of gas flow and the pressurization performance under different diffuser structures including horizontal-outlet, hemispherical-outlet, and vertical-outlet. The results suggest that the vertical diffuser prompts high-speed pressurized gas flow to exert violent attack on the liquid surface, consequently leading to propellant splashing and intermittent contact between the liquid and the ullage wall. This phenomenon significantly exacerbates evaporation losses of the liquid propellant. Moreover, liquid phase splashing causes an enhancement in gas-liquid heat transfer rate, leading to a decline in ullage temperature. This ultimately results in the pressure of the tank ullage to decrease rather than increase, and in severe cases, it may cause the issue of pressurization failure. In the context of the energy composition during pressurization process, merely 18% to 41% of the input energy is utilized for ullage pressurization, with the residual amount being absorbed by the liquid phase. The energy input to the tank includes the energy carried by the pressurization gas and the heat exchange between the ullage and the wall. The heat transfer from the wall to the ullage is beneficial to pressurization, accounting for 9% to 28% of the total energy input.

     

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