液氦温区大冷量GM-JT制冷系统实验研究

Experimental Study on GM-JT Cryocooler System with Large Cooling Capacity in Liquid Helium Temperature Range

  • 摘要: 采用吉福德-麦克马洪(Gifford-Mcmahon,GM)制冷机预冷的焦耳-汤姆逊(Joule-Thomson,JT)制冷机结合了回热和节流制冷在不同温区的性能特点,系统具有制冷效率高、制冷量大、质量轻和空间利用率高等优势,在超导悬浮、生物医疗、深空探测等领域具有广泛应用前景。论文对GM-JT制冷系统开展了理论分析和实验测试研究,介绍了GM-JT制冷流程和工作原理,分析了预冷温度和高压压力对制冷流程的影响规律,对制冷机核心部件进行选型,搭建了低温测试平台,完成了制冷性能验证性测试。测得GM-JT制冷机制冷量为5.85 W@4.44 K,输入功耗为10.5 kW,相对卡诺效率为3.62%,验证了理论流程设计的合理性。此外,再冷凝系统在5.50 W@4.45 K热负荷下可实现液氦的零蒸发运行。本研究将有效促进后续GM-JT制冷技术的商业化发展。

     

    Abstract: The Joule-Thomson (JT) cryocooler precooled by Gifford-Mcmahon (GM) cryocooler combines the performance characteristics of regenerative cooling and throttling cooling in different operation temperature zones. The system has advantages of high cooling efficiency, large cooling capacity, light weight and high space utilization rate, and has wide application prospects in the fields of superconducting suspension, biomedicine and deep space exploration. This paper carried out theoretical analysis and experimental test research on GM-JT cryocooler system. Firstly, the components of the GM-JT cryocooler, the functions of the components, and the working principle of the system are introduced. Then, under specific assumptions, the influence of pre-cooling temperature and high pressure on the unit mass cooling capacity, circulation flow rate and required pre-cooling capacity was theoretically analyzed. and the determination of the target operating conditions was completed. Finally, based on the existing equipment in the laboratory, the core components of the cryocooler machine were selected, a low-temperature testing platform was built, and the verification test of the cooling performance was completed. The measured results show that the GM-JT refrigerator can achieve 5.85 W@4.44 K cooling capacity, input power consumption is 10.5 kW, and relative Carnot efficiency is 3.62%, which verifies the rationality of the theoretical process design. In addition, the recondensation system can achieve zero evaporation operation of liquid helium under the 5.50 W@4.45 K heat load, which meets the technical index requirements of the net cooling capacity output of the cryocooler system ≮5 W@4.5 K. This research will effectively improve the supply chain system of each link of the cryocooler machine, achieve independent control of the core technologies of the entire refrigeration system, break the Japanese technological blockade on large-capacity GM-JT commercial cryocooler machines, ensure the domestic leading position in the superconducting electric levitation technology field, further lay a solid foundation for the commercial operation of high-speed maglev trains, and promote the development of the low-temperature refrigeration machine technology industry.

     

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