红外探测器用线性分置式斯特林制冷机设计及实验研究

Design and Experimental Study of Linear Split-type Stirling Cooler for Infrared Detectors

  • 摘要: 随着红外探测器的应用环境越来越严苛,对红外探测器用制冷机也提出了更高的要求。为满足红外探测器快速降温、低功耗、小型化、高可靠性的应用需求,研制了一款线性分置式斯特林制冷机。制冷机采用动磁式直线压缩机提供往复压力波,压缩机采用双活塞对置结构以降低振动,膨胀机采用气动式结构。基于Sage软件进行了制冷机热力学设计,根据设计目标对回热器尺寸、充气压力、运行频率、弹簧刚度等关键参数进行仿真设计,得到了制冷机最优运行参数及热力学结果。根据热力学计算结果对制冷机结构和降温时间进行设计。实验研究了充气压力、运行频率、输入功率及弹簧刚度对制冷机性能的影响,实验结果与仿真结果较为吻合。研究结果表明,在充气压力为3.0 MPa,运行频率为85 Hz的工况下,该制冷机典型制冷量为1.1 W@85 K@23 ℃@直流35 W,整机热力学效率达到3.23%,质量为450 g,满足设计和应用目标。

     

    Abstract: As the application environments for infrared detectors become increasingly demanding, greater demands are also being placed on the application of cryocoolers. To meet the application requirements of infrared detectors for rapid cooling, low power consumption, high reliability and miniaturization, a linear split-type Stirling cryocooler was developed. The cryocooler utilizes a moving-magnet linear compressor to generate the reciprocating pressure wave, with the compressor employing a dual-piston opposed configuration to reduce vibration, and the expander adopting a pneumatic-driven structure. Thermodynamic design of the cryocooler was performed based on Sage software. Key parameters such as regenerator dimensions, charging pressure, working frequency, and spring stiffness were simulated and optimized according to the design objectives, yielding the optimal operating parameters and thermodynamic results. Based on the thermodynamic calculations, the structural design and cooldown time of the cryocooler were finalized. Experimental investigations were conducted on the effects of charging pressure, working frequency, input power, and spring stiffness on the cryocooler performance, and the experimental results showed good agreement with the simulation results. The research findings indicate that under operating conditions of a charging pressure of 3.0 MPa and a working frequency of 85 Hz, the cryocooler achieves a typical cooling capacity of 1.1 W@85 K@23 ℃@DC35 W, with an overall thermodynamic efficiency of 3.23% and mass of 450 g, meeting the design and application targets.

     

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