孔维星, 巩春志, 田修波. 微细硬质合金刀具沉积金刚石薄膜的形核研究[J]. 真空与低温, 2019, 25(3): 170-177. DOI: 10.3969/j.issn.1006-7086.2019.03.004
引用本文: 孔维星, 巩春志, 田修波. 微细硬质合金刀具沉积金刚石薄膜的形核研究[J]. 真空与低温, 2019, 25(3): 170-177. DOI: 10.3969/j.issn.1006-7086.2019.03.004
KONG Weixing, GONG Chunzhi, TIAN Xiubo. Nucleation Research of Diamond Films on Tiny Hard Alloy Milling Cutters[J]. VACUUM AND CRYOGENICS, 2019, 25(3): 170-177. DOI: 10.3969/j.issn.1006-7086.2019.03.004
Citation: KONG Weixing, GONG Chunzhi, TIAN Xiubo. Nucleation Research of Diamond Films on Tiny Hard Alloy Milling Cutters[J]. VACUUM AND CRYOGENICS, 2019, 25(3): 170-177. DOI: 10.3969/j.issn.1006-7086.2019.03.004

微细硬质合金刀具沉积金刚石薄膜的形核研究

Nucleation Research of Diamond Films on Tiny Hard Alloy Milling Cutters

  • 摘要: 形核是HFCVD金刚石薄膜沉积的重要阶段,对金刚石薄膜质量至关重要。为实现金刚石薄膜在微细硬质合金刀具表面的高质量形核,选取了形核过程中的几个核心参数:热丝功率(Pf)、碳氢比(X)以及形核气压(p),设计了三因素三水平正交实验,采用SEM形貌分析、拉曼光谱分析以及EDS能谱分析等对形核尺寸、表面覆盖率和形核质量进行了研究。实验结果表明,热丝功率对形核尺寸和形核速率的影响最大,形核气压的影响最小,而对沉积质量影响较大的为热丝功率和形核气压,碳氢比的影响则最小。实验得到的最佳形核参数为:Pf=2 000 W,X=2.0%,p=1 400 Pa。

     

    Abstract: Nucleation,which has an extremely great impact on the quality of diamond films,is an import process of HFCVD diamond film depositing.Nucleation based on tiny hard alloy milling cutters was discussed in this article to achieve depositing high quality diamond films.Considering that there are lots of factors impacting the process of nucleation,we selected several nuclear factors,including filament power(Pf),the ratio of methane to hydrogen(X),and the pressure(p),and designed L9(33) orthogonal experiment,then investigated the impact of those factor on nucleation size,coverage,and nucleation quality via scanning electron microscope(SEM),Raman spectroscope,and EDS energy spectrum analysis.It turned out that filament power impacted nucleation size and nucleation rate greater,while pressure impacted that less,filament power and pressure impacted nucleation quality greater,while the ratio of methane to hydrogen impacted that less.We got the optimal nucleation parameters setting,Pf=2000W,X=2.0%,p=1 400 Pa.

     

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