刘星, 岳守晶, 李帅, 等. 复合材料表面电弧离子镀金属化工艺研究[J]. 真空与低温, 2020, 26(5): 417-423. DOI: 10.3969/j.issn.1006-7086.2020.05.009
引用本文: 刘星, 岳守晶, 李帅, 等. 复合材料表面电弧离子镀金属化工艺研究[J]. 真空与低温, 2020, 26(5): 417-423. DOI: 10.3969/j.issn.1006-7086.2020.05.009
LIU Xing, YUE Shoujing, LI Shuai, et al. Study on Metallization Process of Composite Surface by Arc Ion Plating[J]. VACUUM AND CRYOGENICS, 2020, 26(5): 417-423. DOI: 10.3969/j.issn.1006-7086.2020.05.009
Citation: LIU Xing, YUE Shoujing, LI Shuai, et al. Study on Metallization Process of Composite Surface by Arc Ion Plating[J]. VACUUM AND CRYOGENICS, 2020, 26(5): 417-423. DOI: 10.3969/j.issn.1006-7086.2020.05.009

复合材料表面电弧离子镀金属化工艺研究

Study on Metallization Process of Composite Surface by Arc Ion Plating

  • 摘要: 纤维增强复合材料表面金属化是其导电、耐磨损、耐氧化及树脂表面封闭的前提,但是薄膜生长厚度对膜基结合强度及导电特性有较大影响。本文采用多弧离子镀方法在玻璃纤维增强氰酸酯树脂复合材料表面镀制了不同厚度的Ti、Al薄膜,研究了薄膜的电学、结合强度等性能的变化规律。采用X射线衍射、红外光谱、扫描电镜等对Ti、Al薄膜的微结构、化学成分、表面形貌、厚度进行了比较分析;采用四探针仪、拉伸实验、接触角测量仪对薄膜电学、力学及疏水性能进行了分析。结果发现,采用多弧离子镀方式可在复合材料表面形成金属化薄膜,其中Al薄膜呈现明显的(111)、(200)择优生长,Ti薄膜呈现明显的(100)、(101)、(002)择优生长。两种薄膜厚度达到2 μm时具有最佳的电学特性,方块电阻均低于100 mΩ/□,结合强度达到3 MPa以上,表面发生亲疏水性能转换,接触角达到90°以上。Al金属化薄膜生长取向更为单一,电学、力学性能更优。

     

    Abstract: Metallization on the surface of fiber reinforced composites is the premise of conductivity,wear resistance,oxidation resistance and resin surface sealing.As an effective metallization method,the film thickness has great influence on the bonding strength and conductivity of metallized films.In this paper,in order to obtain the influence law of film thickness on its performance,Ti and Al films with different thicknesses were plated on the surface of glass fiber reinforced cyanate resin composite materials by multi-arc ion plating at 100℃.The influence law of electrical and bonding strength properties of metallized Ti and Al films on the surface of composite materials with different thicknesses was studied.The microstructure,chemical composition,surface morphology and thickness of Ti and Al films were compared and analyzed by X-ray diffraction,infrared spectrum and scanning electron microscope.The electrical,mechanical and hydrophobic properties of the films were analyzed by four-probe meter,tensile test and contact angle meter.The results show that the multi-arc ion plating method can effectively form metallized films on the surface of composite materials.Al films have obvious(111),(200)preferential growth while Ti films have obvious(100),(101),(002)preferential growth.When the film thickness reaches 2 µm,the metallized films have the best electrical properties.The block resistance of the two films is less than 100 mΩ/□,the bonding strength reaches more than 3 MPa,and the contact angle is increased to 90 degrees,and the hydrophilic and hydrophobic properties change.The Al films have more single growth orientation and better electrical and mechanical properties.

     

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