• 钽合金与钨合金异种金属电子束焊技术研究

    Research on Electron Beam Welding of Tantalum Alloy and Tungsten Alloy

    • 为实现钽合金与钨合金异种金属的可靠连接,采用真空电子束焊工艺,研究了束流偏移位置对焊缝成形、微观组织及接头缺陷的影响,采用激光共聚焦显微镜、扫描电子显微镜(SEM)、能谱分析(EDS)开展组织与缺陷表征,完成工艺参数优化。研究表明,当束流向钨侧偏移0.12 mm时,焊缝熔合线模糊、金属过渡均匀,成形系数为3.67,焊接质量最优;无偏移时焊缝有弧坑凹陷与气孔;偏钽侧则产生严重凹陷及沿晶裂纹。最终确定最优工艺参数:加速电压为60 kV、焊接束流为8 mA、聚焦电流为1 816 mA、焊接速度为900 mm/min、束流偏钨侧为0.12 mm。该参数实现了钽-钨异种金属的高质量连接,为其工程应用提供了可行工艺方案。

       

      Abstract: In recent years, the demand for reliable dissimilar metal joining techniques has attracted extensive attention in high-performance fields including aerospace, nuclear reactors and medical devices. Tantalum(Ta) and tungsten (W) are representative dissimilar metals with outstanding merits such as high melting points, excellent corrosion resistance and superior mechanical strength. Nevertheless, the significant discrepancies in their thermal and mechanical properties bring severe challenges to their joining, easily inducing various weld defects. In this work, electron beam welding (EBW) was adopted to explore the effect of beam offset position on the quality of Ta-W alloy joints. The process parameters were optimized, and the welds were systematically characterized by laser confocal microscopy, scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS).The results demonstrate that a beam offset of 0.12 mm toward the tungsten side generates a diffuse fusion line and uniform elemental transition, achieving the optimal joint quality with a forming coefficient of 3.67 and effectively eliminating crater depression and porosity. In contrast, zero beam offset causes obvious weld defects, while offsetting toward the tantalum side leads to serious surface depressions and intergranular cracks.The optimized welding parameters are determined as follows: accelerating voltage of 60 kV, beam current of 8 mA, focusing current of 1 816 mA, welding speed of 900 mm/min, and 0.12 mm beam offset toward tungsten. These parameters realize the sound joining of Ta-W dissimilar metals, which provides a solid basis for engineering applications. This study enriches the understanding of EBW of dissimilar metals and offers effective guidance for the joining of refractory metal combinations.

       

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